Visualising 2 Fire Alarm Systems Within 1 facility For Reduced Alarm Response Times

Alarm Location
EHS / ERT
System Visulisation

Location: Waterford, Ireland
Facility Type:
Contact Lens Manufacturing
Project Date: May 2023
Systems Visulised:
Siemens & Fireclass Fire Systems
Assets Mapped: 2,900+

The solution transformed alarm response operations at the contact lens manufacturing site, ensuring safer, faster, and more efficient handling of fire and gas alarms. This innovative approach aligns with the facility’s commitment to operational excellence and positions it as a leader in leveraging technology for safety and efficiency in the medical device manufacturing industry.

The Challenge Faced

The Waterford facility spans a sprawling brownfield site of 10 acres, including multiple levels and over 450 rooms and areas, such as ATEX-rated buildings and two Emergency Response Team (ERT) muster stations. Over years of expansion, the site operated with two separate fire alarm systems, each with distinct tagging conventions for alarms. Key challenges included:

  1. Complex Alarm Identification: Over 3,000 input/output (IO) points across the fire and gas system, making alarm identification time-consuming and error-prone.
  2. Delayed Alarm Response Times: Responders often faced significant delays in locating alarms, compounded by non-intuitive fire system interfaces at ERT stations.
  3. Network Limitations: Poor network connectivity inside the facility added to the challenge of quickly locating and responding to alarms.
  4. Operational Disruption: Inefficient alarm response resulted in unnecessary evacuations, prolonged downtimes, and high associated costs.

The Solution

A state-of-the-art visualisation solution was implemented to address these challenges and streamline the alarm response process. Key features of the solution included:

  • Unified Alarm Visualization: Integration of the two fire systems into a single intuitive platform accessible via web or tablet applications.
  • Instant Alarm Localization: Entering an alarm ID immediately displays the exact alarm location on a detailed site map, including navigation guidance.
  • Comprehensive Alarm Information: Responders receive critical data such as:
    • Alarm type and room type
    • Estimated time to reach the location
    • Navigation requirements (e.g., ladders, ducts, voids)
  • Improved Navigation: The system identifies the quickest route to the alarm location, ensuring rapid and efficient response.