Tracking Production Equipment For Biotech Facility

Asset Tracking

Asset Management

Site Visulisation

Location: Grangcastle, Ireland
Facility Type: Integrated Biotechnology Plant
Campus Size: 90-acre Biopharmaceutical Campus
Solution Delivered: December 2023
Assets Visualized & Tracked: Production, Calibration, and EHS Assets

PlantQuest deployed an advanced asset mapping solution at a 90-acre biotechnology campus in Ireland. The project enhanced operational efficiency by enabling real-time tracking and visualisation of over 6,000 assets across the campus, reducing operational bottlenecks and streamlining asset management. Completed in just four months, the system laid a scalable foundation for future growth while delivering transformative improvements in resource utilization and production workflows.

The Challenge Faced

The Grange Castle facility, a hub for biopharmaceutical production and innovation, encountered challenges in asset tracking and operational optimization due to its large scale and complex workflows. Key issues included:

Inefficient tracking of critical mobile assets across the 90-acre campus, leading to production inefficiencies.
Limited visibility into asset locations and movements, increasing downtime.
Departmental demands for customized solutions that fit specific operational needs.
Difficulty maintaining and scaling asset management systems in a high-demand production environment.

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The Solution

PlantQuest introduced a cutting-edge asset mapping solution seamlessly integrated into the existing infrastructure of the Grange Castle site. Key features included:

Comprehensive Visualization: Real-time tracking and mapping of over 6,000 assets across multiple buildings and manufacturing areas.
Dynamic Features: Heat maps, real-time alerts for asset status changes, and historical tracking for movement analysis.
Customizable Interface: Configurable tools tailored to the operational requirements of various departments, including manufacturing, calibration, and EHS teams.
Scalability and Maintenance: A streamlined SDK reduced system complexity and ensured scalability for future expansions and technology integrations.

The Outcome

The project commenced in December 2023 and was completed within two months. The phased deployment strategy ensured:

Mapping of the facility and system integration without disrupting ongoing operations.
Thorough testing and validation of all system features to meet operational requirements.
Ongoing post-implementation support, with regular updates aligned with client feedback and evolving site needs.

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