Bringing Visual Context to Asset Workflows in Sanford North Carolina

Asset Tracking
Production Optimisation
Asset Management
Tracking Equipment Throughout  Pharma Facility

Location: Sanford, North Carolina
Facility Type: Multi-product Pharmaceutical Manufacturing
Campus Size: 12 Buildings across 230-acre
Assets Visulised & Tracked: Production, Calibration and EHS Assets
Project Date: April 2023

PlantQuest implemented a cutting-edge asset mapping solution at a 230-acre pharmaceutical manufacturing campus in Sanford, North Carolina. The project improved operational efficiency by providing real-time tracking and visualization of over 5,000 assets, reducing production delays and simplifying system complexity. Completed in just three months, the solution established a scalable foundation for future growth while delivering transformative benefits in asset management.

The Challenge Faced

At a sprawling pharmaceutical manufacturing campus in Sanford, North Carolina, inefficient tracking of mobile assets was causing production delays, hampering work execution, and creating operational inefficiencies. Key challenges included:

  • Real-time tracking and management of mobile assets across a 230-acre campus.
  • Improved asset location accuracy with seamless mapping functionality.
  • Customizable solutions to address diverse departmental needs.
  • Enhanced operational agility to reduce production delays and optimize resource use.
  • Reduction of development resources required to maintain and scale the system.

The Solution

PlantQuest implemented an advanced asset mapping solution that seamlessly integrated into the client’s existing infrastructure. The system provided:

  • Comprehensive Asset Visualization: Spanning six levels across 10 buildings, the solution enabled real-time tracking of over 5,000 assets at a time.
  • Dynamic Features: Real-time updates, dynamic alerts for asset status, heat mapping, and historical movement analysis.
  • Customizability: Tailored functionalities to meet the unique operational needs of the facility’s departments.
  • Scalability: A streamlined SDK reduced code complexity, facilitating scalability and ease of maintenance

Project Timeline

The project began in Q1 2023 and was completed within three months. PlantQuest’s agile deployment approach ensured:

  • Complete system setup, facility mapping, integration, and testing.
  • Minimal disruption to ongoing operations during implementation.
  • Continuous support with monthly updates to refine the solution in line with client feedback and technological advancements.

The Outcome

The integration of PlantQuest’s asset mapping SDK delivered transformative results:

  • Operational Efficiency: Zero wasted time locating assets, with unprecedented visibility into asset movements.
  • User-Friendly Tools: Introduction of interactive maps, real-time updates, and intuitive navigation features.
  • Custom Fit: Tailored software solutions ensured adaptability to departmental requirements.
  • Streamlined Systems: Simplified infrastructure reduced code complexity and enhanced system scalability.
  • Future-Proofing: Established a robust framework for scalability and integration with future Industry 4.0 innovations.